KALKAI - Advanced Manufacturing

Powder Coat Paint

KalKai's million-dollar continuous flow powder paint line adds a beautiful finish to any product.

KalKai operates a high capacity, conveyorized & continuous flow powder coat line at our Mexicali facility. Our paint line has been in operation since March of 2017.

Major Equipment

Aqueous Wash

Manufacturer: Industrial Process Equipment (IPE)
Process: Zirconium (Coral Chemical)
Stages: 5
Media: Water: DI and RO
Length: 105 feet
Capacity: 8076 gallons
Spray Nozzles: 960
Chemistry monitoring & control: Walchem Webmaster
Material: Stainless Steel
Pumps: 7
Power: 480VAC 3Ø
Heat Source: Burner, Natural Gas
Mass: 107,983 lbs.

Paint Booth / Paint Storage area

Manufacturer: Nordson
Model: Vantage
Size: 20.3’ X 8.5’
Powder Guns & Controllers: 4
Powder Modules: 3
Environment: Thermally isolated, Air-conditioned room
Sustained temperature: 72°F
Mass: 3,571 lbs.

Dry/Cure Oven

                
Manufacturer: Industrial Process Equipment (IPE).
Size: 2154 ft^2.
Material: Stainless Steel / Galvanized steel
Power: 480VAC 3Ø
Heat Source: Burner, Natural Gas
Mass: 78,065 lbs.
Conveyor

                
Manufacturer: UniBilt
Topology: Enclosed Track
Length: 900 Ft
Product Hanging Centers: 152”
Trolly Centers: 8”
Design Speed: 10 FPM
Power: 480VAC 3Ø

Maximum work size: 101” x 40” x 42”

PRODUCT OPENING

MAXIMUM PRODUCT SIZE

152" PRODUCT HANGING CENTERS